Product Introduction：

          This automatic filling production line integrates optical, mechanical, electrical, and pneumatic principles. The filling volume is controlled by a counter, and the system is equipped with a submersible spray nozzle device to eliminate foam formation. It performs automatic filling, automatic cap sorting, automatic capping, and automatic labeling. It is suitable for the food, chemical, and pharmaceutical industries.

The filling material, volume, and production capacity can be customized according to customer requirements. We offer a range of options, including tabletop filling lines, fully automatic filling lines, liquid filling lines, sauce filling lines, pesticide filling lines, food filling lines, and more.

Features：

1. High-precision filling with stable and reliable metering

The system employs a piston-type volumetric metering mechanism driven by a servo motor and pneumatic cylinder, achieving filling accuracy within ±1%.

2. Specifically designed for pastes with high adaptability

The equipment has been specially optimized to accommodate the characteristics of pastes, viscous substances, and semi-fluid materials:

Anti-drip and anti-stringing filling nozzles: Effectively resolve common issues such as dripping and stringing after filling paste-like materials

Submerged filling: The filling nozzle extends to the bottom of the bottle and rises synchronously with the liquid level, minimizing foaming and splashing

Wide viscosity range: Capable of filling everything from low-viscosity liquids to high-viscosity pastes and sauces containing particles

3. High Degree of Automation and Stable Operation

The equipment utilizes a PLC control system integrated with a touchscreen HMI, offering intuitive and convenient operation. Key features include:

No-bottle, no-filling; no-cap, no-capping: Detected via photoelectric sensors to prevent material waste and idle operation

Automatic fault diagnosis and alarm: Triggers an alarm and indicates the fault location when abnormalities occur

4. Easy to clean and maintain, compliant with GMP standards

The filling tank features a quick-release disassembly mechanism, facilitating disassembly, cleaning, and sterilization

All major parts in contact with the product are made of SUS304 stainless steel, ensuring corrosion resistance and easy cleaning

Compact structure and modular design allow for independent disassembly and maintenance of each functional component

5. Flexible Configuration, Multi-Purpose Machine

Selectable number of filling heads: 2, 4, 6, 8, 12, and other configurations to accommodate varying production volume requirements

Wide filling volume range: From 5 mL to 5,000 mL, achievable by replacing metering cylinders of different specifications, covering everything from small-scale trial production to mass production ，

Wide bottle adaptability: Can accommodate bottles of various shapes and sizes (round, square, irregular, etc.) through simple mechanical adjustments or by replacing a small number of molds

Can be integrated with upstream and downstream equipment such as bottle sorters, labelers, inkjet printers, and bottle collectors to form a complete packaging production line

Product Parameters：

Model       : GG1000-4D/6D/8D/12D

Suitable Bottle Diameter   : 5 mm and above

Voltage       : AC 220V 50-60Hz

Power       : 400W/600W/800W/1000W

Required Air Compressor: 0.4-0.6 MPa / ≥7.5 kW, 200 L

Filling Speed: 1000-1200 bph / 1200-1500 bph / 1500-1800 bph / 1800-2500 bph

Filling Accuracy: ±1%

Conveyor Length: 2 m

Hopper Dimensions: 900 × 500 × 400 mm / 135 L

Scope of Application：

Personal Care and Cosmetics    Shampoo, body wash, conditioner, facial cleanser, lotions, creams, serums, gels, hand cream, toothpaste, etc.

Food Industry    Honey, jam, ketchup, chocolate sauce, peanut butter, salad dressing, syrup, soy sauce paste, seasoning sauces, etc.

Pharmaceutical Industry    Ointments, creams, topical preparations, oral solutions, syrups, etc.

Chemical Industry    Grease, glue, adhesives, shoe polish, motor oil, etc.

Other Industries    Bottled packaging for various pastes, semi-fluid substances, and materials containing particles