Product Introduction：

The fully automatic dropper filling and capping line is a specialized packaging system that integrates automated bottle handling, high-precision filling, intelligent cap sorting and placement, precise capping, and optional labeling. Its core value lies in its ability to efficiently, hygienically, and precisely perform micro-filling and dropper cap capping operations for small-mouth essential oil bottles. It is particularly suitable for packaging high-end liquid products such as essential oils, serums, and eye drops, which have strict requirements for filling accuracy, sealing integrity, and appearance.

Features：

1. High-precision filling with accurate and reliable metering

For high-value liquids such as essential oils, the equipment typically employs magnetic drive pumps for metering and filling. The fill volume can be set directly on the touchscreen, ensuring simple and quick operation. The equipment is equipped with a “no-bottle, no-fill” detection function, which uses photoelectric sensors for real-time monitoring, effectively preventing material waste and idle operation of the equipment.

2. Dedicated Cap Handling and Capping Design for Dropper Caps

Dropper caps (especially glass ones) are characterized by irregular shapes and narrow bottle openings, placing higher demands on the cap handling and capping mechanisms. This production line employs a sliding pneumatic system for automatic cap retrieval and feeding, which precisely coordinates with the cam mechanism that raises and lowers the capping unit. This ensures flawless synchronization of all components within the capping unit, resulting in stable and reliable capping quality. Additionally, the equipment is equipped with a cap positioning device, ensuring that the nozzle’s plastic tube accurately enters the bottle opening even when it is excessively long or bent, significantly improving the cap placement success rate.

3. Anti-drip Design for Clean Production

The filling nozzle incorporates anti-drip and anti-splash mechanisms. Upon completion of filling, the material flow is quickly cut off to prevent dripping or stringing, keeping the bottle mouth and body clean. During filling, a submerged filling method is used, where the nozzle extends to the bottom of the bottle and rises synchronously with the liquid level, effectively preventing foaming and splashing.

4. High Degree of Automation, Stable and Intelligent Operation

The equipment utilizes a PLC control system combined with a touchscreen HMI, offering intuitive and convenient operation. Key features include:

No-bottle, no-filling; no-cap, no-capping: Detected via photoelectric sensors to prevent material waste and idle operation

Fault self-diagnosis and alarm: Automatically triggers an alarm and indicates the fault location when abnormalities occur

Automatic counting and data logging: Facilitates production management and statistical analysis

5. Compliant with GMP Standards, Easy to Clean and Maintain

The entire machine is primarily constructed of SUS304 stainless steel, with parts in contact with the product made of food-grade 316L stainless steel. It is corrosion-resistant and easy to clean, and its design and manufacturing comply with GMP pharmaceutical production standards. The equipment features a compact, modular design, allowing each functional unit to be independently disassembled for maintenance, facilitating daily cleaning.

Product Parameters：

Filling Range    3–1000 ml

Filling Accuracy    ≥99% (filling volume accuracy); some models can achieve ±0.1%

Production Speed    15–20 bottles/minute (depending on the speed of the pipette feeder)

Number of Filling Heads    1–6 heads

Capping Heads    1 head

Suitable Bottle Types    Round and flat plastic bottles and glass bottles of various materials

Control System    PLC + Touchscreen HMI (Chinese-English interface)

Power Supply/Power    AC 220V 50/60Hz, 1–2.5 kW

Dimensions (L×W×H)    6200×1800×1750 mm

Scope of Application：

Cosmetics/Skincare    Rose essential oil, skincare essential oils, aromatherapy essential oils, serums, concentrated serums, liquid foundation, liquid eyeliner, toner, etc.

Pharmaceutical Industry    Eye drops, children’s medications, disinfectants, anti-inflammatory sprays, etc.

Household and Personal Care Industry    Cologne, mosquito repellent essential oils, hyaluronic acid, ozone oil, etc.

Other Industries    E-cigarette liquids, laboratory solutions, biological reagents, etc.