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Diaphragm pump liquid filling machine

The diaphragm pump liquid filling machine is primarily used for filling various types of liquids. This machine features a compact footprint and a high degree of automation.



Product Introduction:

Small-scale liquid filling machines are intermittent-operation equipment, and their workflow can be summarized as a cycle of “conveying – positioning – filling – output”:

1. Conveying and Bottle Feeding: A conveyor belt transports empty bottles to be filled into the filling station.

2. Detection and Positioning: Once photoelectric sensors or pneumatic bottle-stopping devices detect that the preset number of empty bottles is in place, the equipment sends a signal to the control system.

3. Conveyor Stop: The control system immediately issues a command to precisely position the group of empty bottles directly beneath the filling heads.

4. Filling: The filling system activates; the filling nozzles descend to the bottle openings, and multiple filling heads simultaneously complete the metered filling process. Upon completion, the filling nozzles rise. (Note: This step is omitted if the system lacks lifting functionality.)

5. Start and Output: The conveyor belt removes the filled bottles and simultaneously feeds the next batch of empty bottles, initiating the next cycle.

Features:

High Precision and Consistency: Static filling eliminates dynamic interference, ensuring measurement accuracy (typically ≤±1%) and guaranteeing consistency across products within the same batch.

High-Speed Filling: This machine features fast filling speeds.

Compact Layout and Modular Design: The machine has a compact structure that saves space; its modular design supports the selection of 2 to 6 or more filling heads as needed, offering high production flexibility.

Intelligent Control System: Equipped with an intelligent control system. It features smart protection functions such as no-fill detection for empty or missing bottles (across an entire row), ensuring convenient operation.

Easy to Clean and Maintain: Parts in contact with the product are primarily made of 304 stainless steel, which is corrosion-resistant and easy to clean. The quick-release design allows for easy disassembly of components such as tubing and filling nozzles, facilitating cleaning and maintenance.

Wide Range of Material and Bottle Compatibility: By replacing the filling pump or adjusting parameters, the system can accommodate various materials, including different types of water-based liquids.

Product Parameters:

Number of Filling Heads: 2–6 (more available upon request)

Filling Range: 5–200 ml

Filling Speed: 2–30 bottles per minute (depends on the number of filling heads and capacity)

Filling Accuracy: ≤ ±1%

Filling Speed: Varies depending on the number of heads, capacity, and material, typically ranging from hundreds to thousands of bottles per hour

Control System: Intelligent digital control

Material: Stainless steel

Power Supply/Power: AC 220V, 50/60 Hz

Scope of Application:


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